Employ AI-led Visual Inspection Built for Modern Manufacturing

Trace defects in milliseconds, analyze root causes through image data, and automate quality control with a closed-loop system powered by computer vision and machine learning. Detect, classify, and correct issues on the production line with precision.

we specialize in segmentation, pattern and feature recognition, and machine learning model retraining. We've delivered AI-driven solutions for automotive and facility management clients using minimal resources and no extra hardware. We’re ready to help you achieve consistent, high-quality manufacturing outcomes.

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Partnerships and Recognitions

AI-powered Visual Inspection Services We Offer

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End-to-end Automation with AI-powered Vision Inspection Solution

We help automate key visual processes to detect, verify, sort, and count, using AI that integrates seamlessly into production lines. These capabilities help you act faster, reduce errors, and improve throughput across the board.

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Sort Food Products

Sort Food Products

Our adaptive AI models sort food in real time by analyzing subtle differences in size, shape, color, and surface quality. Even at high speeds, the system accurately detects damaged or low-grade produce. It ensures that only the best-quality products reach the shelf to help you improve consistency, minimize waste, and maintain brand reputation with every batch.

Detect Foreign Objects

Detect Foreign Objects

We use vision AI to identify foreign objects like debris, insects, plastic, glass, or metal during food production. These smart systems protect consumers, avoid costly recalls, and help meet safety regulations. With real-time inspection in place, you can focus on delivering clean, safe products without slowing down your line or sacrificing quality.

Inspect Parcels

Inspect Parcels

Our vision AI solution automates parcel inspections by detecting damage, mislabeling, or contamination before items are shipped. It reduces rework, prevents returns, and keeps your supply chain running smoothly. Whether you're handling food, pharmaceuticals, or retail goods, our real-time scanning ensures that only the right products leave your facility every time.

Verify Cap Closure

Verify Cap Closure

Missing or misaligned bottle caps can cause leaks, spoilage, and quality issues. Our AI solution checks every cap in real time, identifies errors instantly, and prevents faulty products from slipping through. It keeps your production line running smoothly and protects your product from factory to shelf, ensuring consistency and customer trust.

Check dimensions

Check dimensions

Our vision AI measures product dimensions with high precision, making sure every item meets the right size and packaging requirements. It catches inconsistencies as they happen, helping you avoid defects, ensure compliance, and maintain a high standard of quality without needing manual checks or interruptions to your production flow.

Count products

Count products

Our computer vision solution provides accurate, real-time product counts directly on conveyor belts or in storage areas. By automating this process, it eliminates manual errors, improves inventory tracking, and enhances overall production visibility. Whether you're managing packaging units or bulk items, precise counting helps reduce waste, optimize operations, and support better decision-making throughout the supply chain.

Detect Tampering

Detect Tampering

Our Vision AI technology identifies signs of packaging tampering, such as punctures, tears, or reseal marks, with high accuracy. This ensures only safe, untouched products reach the end user. By catching tampering early, manufacturers can prevent compromised items from entering the market - protecting consumers, maintaining product quality, and preserving the integrity of your brand.

Inspect Seals

Inspect Seals

Softweb Solutions’ Vision AI inspects heat seals to detect weak, incomplete, or uneven closures. Real-time monitoring ensures packaging is airtight and secure helping preserve freshness, prevent contamination, and extend shelf life. It’s a simple yet vital step to ensure food safety, minimize spoilage, and deliver consistently reliable products to retailers and consumers.

Learn Our AI Visual Inspection Solution Development Process

Image Capture

Image Capture

We work with your existing camera setup to capture production images without requiring hardware changes. Our team ensures the visuals meet the quality needed for accurate AI analysis. If needed, we recommend or support upgrades for better performance.

AI Analysis

AI Analysis

The captured images are analyzed using custom-trained AI models built around your product and quality requirements. These models identify visual patterns, detect anomalies, and adapt to real-world production conditions. The goal is real-time, reliable analysis.

Defect Detection and Classification

Defect Detection and Classification

Our system accurately detects defects such as scratches, misalignments, discoloration, or missing parts. It then classifies these based on type and severity to support fast decision-making. This step enables targeted quality control and continuous improvement.

Integration

Integration

We integrate the AI system into your existing production environment and software platforms. Real-time alerts and inspection results flow directly to your operators or control systems. The solution is designed to scale with minimal disruption and full support.

Map Your Current Inspection Flow

AI Vision in Action: Real-World Use Cases Across Sectors

Detect Defects with AI in Manufacturing

Detect Defects with AI in Manufacturing

By analyzing images from cameras across 7 factory lines, computer vision helped detect and prevent 112 component failures - something no human could match in speed or precision. With real-time insights, it enables zero-defect production, maximum uptime, and a consistently high-quality output.

Key Benefits:

  • Produce flawless products
  • Ensure workplace safety
  • Real-time OCR for labels and parts
  • Monitor equipment and enable predictive maintenance

AI-Powered Medical Imaging in Healthcare

Computer vision accelerates medical image analysis, enabling early disease detection and improved patient care. From AI-driven cancer detection to surgical precision and real-time patient monitoring, it empowers smarter, faster healthcare decisions.

Key Benefits:

  • Early diagnostics
  • Surgical accuracy
  • Personalized monitoring
AI-Powered Medical Imaging in Healthcare
Smart Leak Detection

Smart Leak Detection

Computer vision enables real-time pipeline monitoring to detect leaks caused by corrosion, weld defects, aging, or operator error. By analyzing flow, pressure, and temperature, it ensures quick detection and response - reducing downtime and environmental risks.

Key Benefits:

  • Non-destructive testing and inspection
  • Instant alerts for leak detection
  • Differentiates hazardous vs. non-hazardous spills
  • Detects potential leaks for proactive maintenance

Smart PCB Inspection with AI for EQC

Say goodbye to missed defects and inconsistent inspections. Our AI-powered vision system meticulously analyzes PCBs to detect even the smallest anomalies—boosting quality and maximizing yield.

Key Benefits:

  • Detect subtle defects invisible to the human eye
  • Automate inspections to focus on high-value tasks
  • Use data insights to resolve recurring issues
  • Seamlessly integrate scalable solutions into existing lines
Let’s build a data foundation that drives business growth.

Industries We Serve

Semiconductor

Semiconductor

  • Wafer defect detection
  • Chip surface inspection
  • Die alignment checks
  • Packaging quality control
  • Yield improvement
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Manufacturing

Manufacturing

  • Defect detection and quality control
  • Assembly line monitoring
  • Safety compliance
  • Predictive maintenance via visual inspection
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Retail and E-commerce

Retail and E-commerce

  • Shelf stock monitoring
  • Customer behavior analysis
  • Automated checkout systems
  • Product recognition for visual search
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Logistics and Supply Chain

Logistics and Supply Chain

  • Inventory tracking
  • Anomaly detection in cargo handling
  • Automated warehouse operations
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Healthcare

Healthcare

  • Medical image processing (X-rays, MRIs, CT scans)
  • AI-Powered Early Disease Detection
  • Quality control in pharmaceuticals
  • Patient monitoring
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Construction and Real Estate

Construction and Real Estate

  • Site safety compliance
  • Progress tracking through drone footage
  • Automated floor plan generation
  • Structural integrity analysis
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Public Safety and Security

Public Safety and Security

  • CCTV surveillance with anomaly detection
  • Intrusion detection systems
  • Facial and license plate recognition
  • Crowd behavior monitoring
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Why Choose Softweb Solutions to Build
Visual Inspection Solution

Why choose us

21 years of analytics and automation expertise with experience in AI since its inception

Why choose us

Expertise in leading vision models such as YOLOv8, Faster R-CNN, DETR, and U-Net

Why choose us

Certified partnerships with Azure, AWS, and other leading tech platforms

Why choose us

Expertise from data labeling to edge deployment and MES integration

Why choose us

99% detection accuracy across trained defect types

Let’s Build AI Visual Inspection Solution for your Factory Floor

Tell us what you're aiming to solve - whether it’s improving quality, reducing errors, or automating inspections. We’ll help you explore the best AI-powered approach for your needs.

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